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設備簡介Equipment Introduction

高速壓片機用以將各種顆粒原料壓制成圓片及異形片，是適合批量生產的基本設備。其結構為雙壓式，有兩套加料裝置和兩套輪。轉盤上可裝33付沖模，旋轉一周即可壓制66片。壓片時轉盤的速度、物料的充填深度、壓片厚度可調節。機上的機械緩沖裝置可避免因過載而引起的機件損壞。機內配有吸粉箱。通過吸嘴可吸取機器動轉時所產生的粉塵，避免粘結堵塞，并可回收原料重新使用。有些制藥壓片機在片劑壓片時出現毛邊和粉塵應配套篩片機同時進行除塵（ 兩次以上 ），必須要滿足GMP規范。

High speed tablet press is a basic equipment suitable for mass production, which is used to press various granular raw materials into round and irregular pieces. Its structure is a dual pressure type, with two sets of feeding devices and two sets of wheels. 33 sets of stamping dies can be installed on the turntable, and 66 pieces can be pressed by rotating it once. The speed of the turntable, the filling depth of the material, and the thickness of the tablet can be adjusted during tablet pressing. The mechanical buffering device on the machine can prevent damage to components caused by overload. The machine is equipped with a powder suction box. The dust generated by the machine during operation can be absorbed through the suction nozzle, avoiding adhesion and blockage, and the raw materials can be recycled for reuse. Some pharmaceutical tablet presses should be equipped with a screening machine to remove burrs and dust during tablet pressing (more than twice), and must meet GMP standards.

工作原理operational principle

高速壓片機的工作原理主要涉及機械力和壓力的作用，通過高速旋轉的模具將粉體貨小顆粒等原料加壓成所需的形狀和大小。在高速壓片機的工作中，藥粉等原料首先會被送入擠壓系統中，然后通過擠壓裝置加工成適合壓片形式的顆粒和粉末。擠壓裝置會將剛剛加工好的粉末推向高速旋轉的模具中，并按照所需的厚度和形狀進行壓制。在高速旋轉的模具中，粉末會受到較高的壓力和摩擦力，從而凝固成緊密的藥片、口服片或片劑等制品。

此外，高速壓片機的工作原理還包括填充、定量、預壓、主壓成型、出片等工序。上下沖頭由沖盤帶動，分別沿上下導軌由左向右運動。當沖頭運動到填充段時，上沖頭向上運動繞過強迫加料器，同時，下沖頭經下拉凸輪作用向下移動，此時，下沖頭上表面與模孔形成一個空腔，藥粉顆粒經過強迫加料器葉輪攪拌填入中模孔空腔內。當下沖頭經過下拉凸輪的最低點時形成過量填充。壓片機沖頭隨沖盤繼續運動，下沖頭經過填充凸輪時逐漸向上運動，并將空腔內多余的藥粉顆粒推出中模孔，進入定量段。在定量段，填充凸輪上表面為水平，下沖頭保持水平運動狀態，由定量刮板將中模上表面多余的藥粉顆粒刮出，保證了每一中模孔內的藥粉顆粒填充量一致。

The working principle of a high-speed tablet press mainly involves the action of mechanical force and pressure. The powder, small particles, and other raw materials are pressurized into the desired shape and size through a high-speed rotating mold. In the operation of the high-speed tablet press, raw materials such as medicinal powder are first fed into the extrusion system, and then processed into particles and powders suitable for tablet form through the extrusion device. The extrusion device will push the freshly processed powder into the high-speed rotating mold and press it according to the required thickness and shape. In a high-speed rotating mold, the powder is subjected to high pressure and friction, which solidifies into tightly packed products such as pills, oral tablets, or tablets.

In addition, the working principle of the high-speed tablet press also includes processes such as filling, quantification, pre pressing, main pressing and forming, and tablet output. The upper and lower punch heads are driven by the punch plate and move from left to right along the upper and lower guide rails. When the punch moves to the filling section, the upper punch moves upwards and bypasses the forced feeder. At the same time, the lower punch moves downwards under the action of the pull-down cam. At this time, the upper surface of the lower punch forms a cavity with the mold hole, and the powder particles are stirred and filled into the cavity of the middle mold hole through the forced feeder impeller. Excessive filling occurs when the current punch passes through the lowest point of the downward cam. The punch of the tablet press continues to move with the punch plate, and the lower punch gradually moves upwards as it passes through the filling cam, pushing the excess powder particles in the cavity out of the middle mold hole and into the quantitative section. In the quantitative section, the upper surface of the filling cam is horizontal, and the lower punch maintains a horizontal motion state. The quantitative scraper scrapes out the excess powder particles on the upper surface of the middle mold, ensuring that the amount of powder particles filled in each middle mold hole is consistent.

壓片機定義Definition of tablet press

據名詞術語標準，關于壓片機有以下定義：
（1）壓片機械，將干性顆粒狀或粉狀物料通過模具壓制成片劑的機械。
（2）單沖式壓片機，由一副模具作垂直往復運動的壓片機。
（3）旋轉式壓片機，由均布于旋轉轉臺的多副模具按一定軌跡作垂直往復運動的壓片機。
（4）高速旋轉式壓片機，模具的軸心隨轉臺旋轉的線速度不低于60m/min的旋轉式壓片機。
According to the terminology standard, there are the following definitions for tablet presses:

(1) Tablet pressing machine is a machine that presses dry granular or powdered materials into tablets through molds.

(2) A single punch tablet press is a tablet press that uses a pair of molds for vertical reciprocating motion.

(3) A rotary tablet press is a tablet press that consists of multiple sets of molds evenly distributed on a rotating turntable that move vertically back and forth along a certain trajectory.

(4) A high-speed rotary tablet press with a linear speed of no less than 60m/min for the axis of the mold to rotate with the turntable.

應用范圍Application scope
1、制藥行業：中藥片劑、西藥片劑、營養素片等。
2、食品行業：糖果片、咖啡片、潤喉糖、巧克力豆、調味料塊等  。  
3、保健品行業：口含片、奶片、鈣片、蜂膠片等。
4、電子電池行業：電子元件、紐扣電池等。
5、化工行業：芳香球、化肥片、蚊香片、催化劑、消毒片劑、粉餅等。
6、冶金陶瓷行業：光觸媒、冶金粉末粒、陶瓷粒、金屬片等。
7、科研單位、醫院、實驗室片劑生產檢測，試制等。
8、航空航天行業：特殊材料研制、測試等。
1. Pharmaceutical industry: Traditional Chinese medicine tablets, Western medicine tablets, nutrient tablets, etc.

2. Food industry: Candy slices, coffee slices, throat candy, chocolate beans, seasoning blocks, etc.

3. Health product industry: Buccal tablets, milk tablets, calcium tablets, propolis tablets, etc.

4. Electronic battery industry: electronic components, button batteries, etc.

5. Chemical industry: fragrant balls, fertilizer tablets, mosquito repellent incense tablets, catalysts, disinfection tablets, powder, etc.

6. Metallurgical ceramic industry: photocatalysts, metallurgical powder particles, ceramic particles, metal sheets, etc.

7. Research institutions, hospitals, laboratories, tablet production testing, trial production, etc.

8. Aerospace industry: special material development, testing, etc. 

設備特點Equipment characteristics
1. 產量穩定，可選型號規格齊全，覆蓋產量6000-36000片/小時
2. 厚度可調，模具可定制，片劑凹凸面，紋路可原廠設計，保護知識產權
3. 整體外觀漂亮，典雅，美觀，清潔，特殊鍍層可有效防止指紋污染，提升品質
4. 送料均勻，不卡料，采用微震功能，優于市場其他品牌，采用歐洲一線品牌公益二次優化
5. 片劑完整，成品率高，產品不粘模，成型模光潔度高，保障藥片快速成型，循環效率高
6. 監控操作系統，全屏觸摸液晶顯示，數據一鍵追蹤，方便管理，利于數據分析，生產優化

1. Stable production, complete optional models and specifications, covering a production capacity of 6000-36000 pieces/hour

2. Adjustable thickness, customizable molds, concave and convex surface of tablets, and original factory designed patterns to protect intellectual property rights

3. The overall appearance is beautiful, elegant, beautiful, clean, and the special coating can effectively prevent fingerprint pollution and improve quality

4. Uniform feeding without jamming, using micro vibration function, superior to other brands in the market, and adopting public welfare secondary optimization from top European brands

5. Complete tablet, high yield, non stick mold, high molding mold smoothness, ensuring rapid tablet molding and high circulation efficiency

6. Monitoring operating system, full screen touch LCD display, one click data tracking, convenient management, conducive to data analysis, and production optimization

技術參數表Technical parameter table 

備注:最高產量是指片型為圓型　片徑最小、轉速最高情況下實現的最大產量。片徑、片型不同，產量有所不同。

Note: The maximum output refers to the maximum output achieved when the circular shape has the smallest diameter and the highest speed. The yield varies depending on the diameter and shape of the film.